What is wall post and why is it necessary in construction?
All types of wall posts produced in Mors Sanat
Expert review of clamped post wall
Clamped wall post is one of the best-selling and practical products in modern wall support systems. As its name suggests, this type of stud or corner has appendages or punches in the form of clamps, which are designed to engage better with the bed rebar.
When you use a clamped wall post, you don't need to use separate clamps to connect the bed rail to the wall post. This smart design, implemented by Morse Sanat engineers, increases the speed of work in the construction site.
The main features of clip wall post are:
Expert review of wall post without clamps
In contrast, there is a wall post without clips, which has a simpler appearance. This type of wall post is usually produced as interrupted studs, and its surface does not have raised clips to directly hold the bed rebar. The use of wall post without clip is common in projects where the contractor prefers to use separate and adjustable clips and hooks or has a different connection system in mind.
The wall post manufacturer must be careful that even in samples without clamps, the quality of the hole (punch) to connect to the main structure (beam or column) must be very accurate. Morse Sanat produces this type of wall posts with the best sheet quality and precise laser cuts so that no problems will arise for the installer during installation.
The importance of order in different dimensions
One of the biggest challenges in construction projects is the variety of wall thickness. The peripheral walls are usually 20 or 15 cm thick, while the inner walls (blades) may be 10 or even 7 cm. A typical wall post manufacturer may only have standard and routine dimensions in stock, but Morse Sanat has made it possible for customers to place orders in different dimensions.
Customizing the dimensions includes the following:
- Width of the post wall wing: depending on the thickness of the cement block, clay or habelx.
- Length of the wings: to create a suitable contact with the wall (usually 7 cm).
- Sheet thickness: Production with 2 mm sheets (standard) or custom thicknesses according to the request of the accounting engineer.
- Part length: Production of interrupted wall posts in lengths 40 cm or wall posts throughout.
This flexibility in the Morse Sanat production line allows builders to receive exactly the product they need for their project without worrying about the material being thrown or the wall post not matching the wall.
Why Mors Sanat is the best choice for Wall Post purchase?
Selecting the material supplier is half of the success of the project. When it comes to seismic safety, not every brand can be trusted. Morse Sanat has distinguished itself from other competitors by relying on the following features:
1. Sheet quality and raw materials
We at Morse Sanat believe that the final quality of the product begins with the quality of the raw materials. We use high quality black steel sheets (ST37) or hot galvanized sheets to produce wall posts with clamps and without clamps. Galvanized sheets have a very high resistance to moisture and rust and are an ideal option for humid areas in the north and south of Iran. The use of first-class sheet ensures that the post wall does not change its shape against the applied pressures and maintains its elastic performance.
2. Competitive price and purchase without intermediaries
One of the main advantages of buying from the wall post manufacturer directly is eliminating intermediaries. Iron market dealers usually add a high profit margin to the final price. By buying directly from Morse Sanat, you get the product at the factory floor price. This issue has a significant effect on reducing costs, especially in large scale projects.
3. Accuracy in production and standardization
All the products produced in our factory are under the strict supervision of the quality control unit. The dimensions, bending angles and location of the punches are checked with millimeter accuracy. Compliance with the requirements of the sixth appendix of the **** regulation in all stages of the production of wall posts with clips and wall posts without clips is on our agenda.
4. Speed in order delivery
We know that in construction projects, time equals money. A delay in the arrival of the wall post can cause the wall installation to stop and delay the entire schedule. Morse Sanat, having a powerful production line and a strong logistics warehouse, prepares your orders in the shortest possible time and sends them to the project site. It doesn't matter whether your project is in Tehran or the farthest part of the country, we are committed to timely delivery.
The role of interrupted wall post (gutter) in modern wall painting
In the new methods that are approved by the Engineering System Organization, the use of end-to-end wall posts (except in special cases) is obsolete and has been replaced by interrupted or studded wall posts. These wall posts, which are produced by Morse Sanat, are installed as pieces with a specific length (usually 30 to 40 cm) under the beam and on the column.
Advantages of using interrupted wall post produced in Morse Sanat:
- Easy installation: They are easily attached to the concrete or metal structure using a roll bolt or nail gun.
- Better seismic performance: They allow the wall to move more freely inside the plate.
- Lower cost: They are more economical due to the use of less steel than the old end-to-end models.
- Ability to order: Possibility Ordering in different dimensions is completely available for this type of studs.
Both in the model post wall with clip and in the model without clips, the use of the discontinuous method makes the wall restrained in an articulated way and its brittle failure is prevented.
bed rebar; An essential supplement to Wall Post
It is impossible to talk about the wall post manufacturer and not mention the bed rebar. The wall posts have the task of restraining the edges of the wall, but to reinforce the wall itself and prevent intermediate cracks, it is necessary to use bed rebar. Morse Sanat in addition to producing wall post studs, is also a supplier of quality bed rebar.
In the clamped post wall system, the bed rebar is easily inserted into the clamps and forms an integrated system. This overlap and compatibility between the products of a factory guarantees the final quality of your wall covering. The combination of interrupted studs and bed rebar is considered the safest current method for implementing non-structural walls in Iran.
Important operational points when installing Morse Sanat wall posts
In order for our quality products to perform at their best, it is recommended that the installation team observe the following practical tips:
- Installation distance: The distance between the walls of the middle posts should not be more than 4 meters. If the length of the wall is long, it is necessary to use an intermediate force (Wall Post H or can), which Morse Sanat also produces these items according to the order.
- Using Unilite: Compressible material such as Unilite or rock wool must be used between the wall and the column (inside the Wall Post stud) so that the wall is completely separated from the column.
- Connections: For connection Wall post to concrete beam and column, you should never use long steel nails that cause the concrete to crack. The use of standard roll bolts is recommended.
- Levelness: The installation of studs must be completely vertical and level so that the wall is not placed crookedly.
The price of wall post with and without clips
Wall post price depends on many factors. Fluctuations in the iron market, prices of black and galvanized sheets, production costs and order dimensions all affect the final price. However, since Morse Sanat is a direct wall post manufacturer, it tries to pass on the lowest price fluctuation to customers.
Usually, the price of clipped wall post is slightly different from the simple model due to the more complicated production process and the need for special punches, but this price difference is compensated by eliminating the cost of buying separate clips. You can contact our sales experts to get an updated price list and advice on choosing the right type for your project. By reviewing your architectural and structural plans, we provide the most accurate preliminary invoice with the ability to order in different dimensions.
The effect of using galvanized post wall on the life of the building
Many builders go for wall posts made of black sheet and then cover it with anti-rust to reduce costs. But experience has shown that in alkaline environments (such as cement mortar and plaster), ordinary wall posts corrode over time.
Morse Sanat suggests to use galvanized wall posts to increase the life of the building and prevent the joints from rotting. The zinc layer on the galvanized sheet acts as a sacrificial anode and protects the underlying steel. Although the initial price of galvanized wall post is slightly higher, in the long run it saves maintenance costs and ensures the safety of the building for decades. In our production line, we have the possibility to produce both types of wall posts with clamps and without clamps with high quality galvanized sheet.
conclusion
Finally, it should be said that Wall Post is no longer a luxury or optional item in the building; Rather, it is an engineering necessity to preserve human life. Choosing a committed wall post manufacturer who combines modern technical knowledge with production technology can ease your mind about the safety of building walls.
Morse Sanat company proudly announces that it is ready to cooperate with many builders, contractors and dear engineers throughout the country. We have defined new standards in the construction iron market by producing types of clipped wall post and clipless wall post with the highest sheet quality and the most precise cuts. The ability to order in different dimensions gives you the freedom to design and build without restrictions.
To guarantee the quality of your structure and a safe and economical purchase, contact Morse Sanat today and benefit from the free advice of our technical experts. The safety of your building is our credit. By choosing standard wall posts, create a safer tomorrow for the residents of your buildings.